Cemented carbide wear-resistant series

Rheniumet is committed to research and development and production of various types of cemented carbidewear-resistant workpiece, so that it is more suitable for machinery manufacturing, petrochemical and other industries in the harsh conditions.

Hexagonal TC Bearings


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Hexagonal TC Bearings

  • The configuration of Hexagon TC blade layout prevents direct paths for fluid erosion or abrasion. This helps to keep the fluid flow through the bearing assembly to a minimum, as radial bearings also act as flow restrictors. 
  • All TC radial bearings are well-suited for high-speed, pressure, temperature, corrosive, and erosive environments.
  • Hexagon TC blades can cover 70%+ of the bearing surface area.
  • Typical expected lifespan: 300-400 hours. (Operational life is entirely dependent on drilling environment, mud composition, bend settings, carbide saturation, and quality)
  • Average hardness of Hexagon TC blades: >70 HRC.
  • Average hardness of base material: 28-36 HRC. (Various material and heat treatment options available)
  • Common sizes include but are not limited to: 2 1/8", 2 3/8", 2 7/8", 3 3/4", 4.75", 5", 6.25", 6.50", 6.75", 7.75", 8", 9 5/8", and 11 1/4".

 

Raw Materials

Bearing bodies can have various compositions, the most common being: 4140, 4145, 4330V, or 4340. Custom configurations available upon customer request. Standard bearing body material composition is as follows:

Mechanical properties

Raw material  

Sintered and air-cooled

Heat refined

Tensile strength ≥1080

Yield strength ≥930

Elongation 85(%): ≥12

Area reduction ψ(%): ≥45

Ballistic work: Akv(J): ≥63

Impact toughness αkv ≥78 

Hardness: ≤217HB

Tensile strength: 827 Mpa

Yield strength Rp0.2: 668 Mpa

Elongation: 13%

 

Tensile strength: 931~955 Mpa

Yield strength Rp 0.2: 804~835

Elongation: 24.5~26%

 

 

 Chemical Composition

Chemical composition of bearing body (matrix)

Chemical composition of tungsten carbide

C: 0.38~0.45

Si: ≤0.40

Mn: 0.60~0.90

S: Residue ≤0.035

P: Residue ≤0.035

Cr: 0.90~1.20

Mo: 0.15~0.30

Chemical composition of tungsten carbide:

Composition: WC92%, Co8%

Density (g/cm3): 14.5-14.9

Hardness (HRA): 89-91

Bending strength (obb/MPa): 1500

Impact toughness σK/(J/cm2): 2.5

Cast tungsten carbide powder:

Composition:

WC96%, Ct<4%

Particle distribution:

+80 mesh~-200 mesh

Bonding alloy:

Composition: Cu, Ni, Zn, Mn

 

Product Sizes Normal sizes are as follows:

43mm (1 11/16 inches)

54mm (2 1/8 inches)

60mm (2 3/8 inches)

73mm (2 7/8 inches)

89mm (3 1/2 inches)

95mm (3 3/4 inches)

120mm (4 3/4 inches)

165mm (6 1/2 inches)

172mm (6 3/4 inches)

178mm (7 inches)

185mm (7 1/8 inches)

197mm (7 3/4 inches)

203mm (8 inches)

244mm (9 5/8 inches)

286mm (11 1/4 inches) 


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